Quality is about paying attention to detail. While we might be experts in steering wheels, ArmorKun will be your one-stop shop for quality custom license plate frames. Our frames are designed to offer long-lasting, aesthetic and durable protection through careful material selection and finishing. We deliver professional and custom solutions according to the requirements of your business, both for brand promotion and as an extra accessory to the premium automotive market. Give us a call today to find out more about customization!
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Start Your Custom Steering Wheel Project
ArmorKun creates steering wheels for all sorts of passenger, luxury, SUV, pickup and performance vehicles. Our engineering staff continually create innovative steering wheel solutions as per OEM updates and market demand. The availability of development for new car model variants can be agreed upon according to the customer's wishes.
Our OEM development service is able to customise your vehicle production if the model you wish to purchase is not available.
Choosing the right material isn't just a matter of style. It plays a role in positioning, the customer experience, the durability and future brand reputation. Whether it's a budget-friendly original equipment manufacturing wheel replacement, or fully customized carbon fiber performance wheels, at ArmorKun, we help wholesale buyers create product lines for various market segments. Through our use of top quality materials, craftsmanship and quality control, we create steering wheels that perform, are built for durability and are engineered to help climb the ranks in the international after-market business.
Full carbon fiber steering wheels come with a special marbled appearance, making every one of them look distinctive. Unlike traditional woven carbon fiber, the random fiber orientations give it a unique look and very high structural strength.
Our forged carbon parts are made with high pressure molding technology, then cut with precision CNC technology and coated with a multi-layer UV resistant clear film. Final surface is very resistant to fading, scratching and environmental damage and will retain its high quality gloss for many years.
The traditional 3K twill carbon fiber steering wheel, especially for steering wheels, continues to be one of the most popular materials as it is still lightweight and offers a beautiful, woven design that will last the test of time. Sporty looks with exceptional rigidity, it is ideal for road and sports use.
Carbon fiber panels are meticulously laminated, vacuum formed and polished for a both smooth and consistent surface. Steering wheel protective coatings are added to provide UV protection, slight scratches and long-lasting sun fade resistance, keeping the steering wheel in pristine condition for longer.
The material's exceptional traction and unique suede-like outermost layer has made it the preferred material for a motorsport-inspired interior. It delivers high grip performance even at high road speeds and will reduce hand to grip movement over regular leather.
Using true automotive materials and reinforced stitching and precision wrapping, our Alcantara steering wheels are manufactured. The material provides great abrasion resistance and, with maintenance, looks great.
Nappa leather is the top option for money of luxury steering wheels. It's known for its exceptionally soft texture and it has a very fine-grained finish, so it offers great comfort for long journeys in the car, and it also improves its overall interior quality.
We use premium quality Naphta leathers that are treated with special processes to gain the specific qualities of automotive leathers, such as better abrasion, colour stability and flexibility. Material maintains smooth feeling during all temperatures, is resistant to early ageing and cracking.
Real leather is one of the most versatile material choices for customers who want a perfect blend of durability, comfort, and affordability. It provides a natural OEM drive response and provides increased durability for normal driving conditions.
Our genuine leather comes in smooth, perforated, textured and combination finishes, and can be used in conjunction with custom stitching and colored center markers, or carbon fiber inserts, to provide unique product variations for specific market segments.
Wood steering wheels remain a favorite among high-end sedans, classic cars and top-tier SUV owners. Natural wood brings warmth and elegance, and provides a staple aesthetic within a car's interior that will never go out of style and will attract buyers looking for an elegant driving experience.
Our wood sections are precision-machined, hand polished and treated with several applications of high quality automotive-grade coating. This finishing technique increases moisture and UV protection and reduces surface scratches, keeps the wood grain natural.
Hydro dipped carbon is also a more economical option, for some product lines, than carbon fiber, and it has a similar aesthetic. Advanced hydrographic printing technology can precisely match and reproduce the texture of carbon fiber on complex curved surfaces.
Scratch resistant, retention and durability of colour enhanced using protective automotive clear coatings for each component, making hydro dipped carbon an ideal product for value-driven after-market programs.
Hydro Dipped wood grain offers a more consistent colour and pattern, ideal in large volume wholesale and OEM applications where product uniformity is of critical importance. It is extensively applied in luxury sedans, SUVs, pickup trucks and classic vehicle interior upgrades, providing an elegant look, but still performed well over time.
Wood grain can be hydro dipped on to the steering wheel in many different patterns such as walnut, ebony, mahogany, oak or other variations with a specific pattern as selected by the market and the manufacturer to give the steering wheel a unique appearance for each vehicle manufacturer.
Thousands of steering wheels produced every month.
Prior to shipping, 100% functional inspection.
OEM development support.
Shipped to distributors all over North America, Europe, Australia, Middle East and Southeast Asia.
Ideal for growing brands as well as large volume wholesalers.
Repeated wholesale production planning.
The manufacturing of custom steering wheels is a complex process in which precision engineering, materials, and ergonomics must be controlled throughout the entire production to insure safety, comfort and customization.
ArmorKun has extensively developed a highly flexible and solid solution for custom production: Armature fabrication control, optimized overmolding, meticulous safety and electronic components integration, automated cutting and thorough quality check ensure high quality manufacturing of products according to industry standards and customer-specific needs.
In this initial stage we concentrate on getting your exact requirements. The performance of the vehicle, the electronic integration we'd like to achieve and taste for the aesthetic are evaluated to create a complete baseline for a customised set-up on the bespoke steering wheel.
CAD software is used by engineers to make accurate 3D models. At the same time, CAE simulations are used to carry out structural and modal analyses, guaranteeing the design of the product to the highest standards of safety and performance before any physical production.
Materials designated to the project's performance and aesthetic goals are carefully chosen for their premium quality. It can be from magnesium alloys or high strength aluminum or carbon fiber or carbon fiber or leather or Alcantara or leather or high strength aluminum alloys or magnesium alloys depending on the outer finish and the inner structure.
Compliance with environmental and safety requirements around the world rigorously followed in material selection. Low VOC, REACH compliant materials and recyclable materials are chosen to provide maximum green credentials in the automotive product while not compromising materials quality.
High end applications result in magnesium cores being produced using the high pressure die casting technique. The molten alloy is poured into precision moulds at high temperature and pressure creating a very complicated, ultra-lightweight and structurally perfect base.
Generally, the aluminum cores are manufactured by cold extrusion casting. The pre-heated billet is pressed with great hydraulic force within a die to form a strong corrosion resistant structural base for mainstream applications at a low cost.
Precision stamping and gas metal arc welding are the processes employed to produce steel cores. This approach is more expensive and robust, suitable for commercial applications and economical projects.
For manufacturing flexibility we have taken the modular design approach. The steering wheel consists of multiple precision-welded structural and functional sub-assemblies, simplifying the process of customizing the steering wheel for low volume production.
Reaction Injection Molding (RIM) is used to make the outer foam layer. Two liquid chemical solutions are combined and added to a hot mould, which causes a quick chemical reaction and expansion creating a one-piece molded shock and ergonomic grip surface.
Master craftsmen do precision hand-stitching to produce premium leather wraps. Pre-cut hides are carefully stretched and double-sewn at the top and bottom using a waxed thread for a perfect and gap free fit and an unprecedented feel.
Special finishes, such as carbon fiber or wood, are applied in a special way. Hand-laid and autoclave-cured for high structural rigidity, carbon fiber is also cut and sealed by laser to provide a lustrous, bespoke luxury and distinction.
Aftermarket wheels are not fitted with an airbag inside, so we perform extensive compatibility testing to guarantee the wheels' smooth fit into the factory system. This ensures the original air bag deploys properly, with no structural interference.
Aftermarket wheels are not fitted with an airbag inside, so we perform extensive compatibility testing to guarantee the wheels' smooth fit into the factory system. This ensures the original air bag deploys properly, with no structural interference.
Electronic components are designed as independent pre-tested modules in order to have an optimum level of assembly and customization. The plug and play architecture enables the rapid and error-free installation with minimal time and effort and the ability to re-configure the system according to the client's requirements.
Robotic laser trimming, based on 3D optical scans, is used to reduce excess material. It is a very precise and automatic process, creating perfect edge profiles and removing inconsistencies from the traditional manual process of trimming edges.
Special finishing processes are used to add the final aesthetic touches. This also covers multi-stage polishing for the foam, conditioning and protective treatment for leather and high-gloss clear coating for composites to enhance their look and feel.
Every unit is Multi Point Checked to a 100%. The dimensional accuracy, mechanical fatigue resistance, electrical continuity and environmental emissions are tested to ensure the product complies to OEM dimensional quality requirements.
Custom molded EPP foam and heavy duty corrugated cartons help to ensure that products remain safe during transport. It is supplied with climate controlled absorption barriers and easy handling procedures to ensure that the wheel arrives pristine.
Each unit is traced with a unique traceability code that shows the entire manufacturing and QA history, prior to shipment. Final documentation is completed and products are delivered via secure logistics to client.
From a new automotive accessories brand, to extending a product range to high aftermarket steering wheel manufacturers, ArmorKun is always here to help you with professional engineering, flexible manufacturing, and reliable wholesale service.
Call our team today to have a conversation about your project, for more information on products and catalogs, or to get a custom quote depending on your needs.
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